Desuperheater
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Vylcon Valves Pvt. Ltd.
Desuperheater
Vylcon Valves Pvt Ltd’s Desuperheater is an advanced heat exchanger that effectively lowers the temperature of superheated steam used in industrial operations. The Desuperheater efficiently reduces the temperature of the superheated steam to the required level, enhancing process efficiency and safeguarding downstream equipment, by adding precisely measured volumes of cooling water into the steam. This device improves operating safety in many high-temperature applications and guarantees accurate temperature control.
Desuperheater
Technical Specifications
- STEAM LINE SIZE: 25 mm to 400 mm NB
- CONNECTION SIZE: Steam Side Mounting Flange - 80 NB
- WATER SIDE FLANGE: 25 mm, 40 mm NB
- PRESSURE RATING: 150# to 2500#
- BODY MOC: Carbon Steel / Alloy Steel / Stainless Steel
- NOZZLE MOC: SS 316 (Stellited optional)l
- ACTUATOR: Pneumatic / Electrical
- RANGEABILITY: 40: 1
- END CONNECTIONS: Flanged
Desuperheater
Performance & Design Features
Fixed Nozzle Type:
- Used for application with near constant load
- Most simple & economical Desuperheater
- Capable of maintaining final temp. of 5° C
- Used when pressure difference between steam line and spray water is high.
- Maximum turndown 3:1
Venturi Nozzle Type:
- Compact & Economical in design.
- Difference between spray water and stem line is minimal
- Better mixing of spray water
- Final temp. up to 6°C of saturation
- Maximum turndown 10:1
Variable Type
- Best design among all de-superheater Valve
- Widely used for application with high load fluctuations
- High performance of spray nozzle assembly.
- Excellent downstream temp. control
- High turn down ration of 16:1
Desuperheater
Unique Selling Points (USP)
The Vylcon Desuperheater is distinguished by its powerful structure, sophisticated mixing technology, and effective temperature reduction. It is a dependable option for accurate steam temperature control in a variety of industrial applications due to its high performance, compact design, and adjustable flow control. The device’s value and operating reliability are further enhanced by its built-in safety features and ease of maintenance.
Vylcon Valves Pvt Ltd is pleased to produce and distribute this excellent Desuperheater, which combines cutting-edge engineering and exquisite craftsmanship to satisfy a wide range of global industry demands. Mechanical atomizing type Desuperheaters generally lower the temperature of superheated steam to the required set point by injecting atomized water into the superheated steam flow with a spray Nozzle.
Desuperheater
Product Features
Effective Temperature Reduction: By combining superheated steam with a regulated volume of cooling water, the Vylcon Desuperheater offers accurate temperature control. By efficiently lowering steam temperature to the required level, this procedure improves system performance and process conditions.
Innovative Mixing Technology: To guarantee even and effective mixing of steam and water, innovative mixing techniques like spray orifice or nozzle systems are used. This method eliminates energy loss and guarantees efficient temperature lowering.
Compact Design: Featuring a configuration that maximizes available space, its design makes it simple to install in current systems, especially in small areas. Performance or efficiency are not sacrificed in favor of the small design.
Robust Construction: The desuperheater is made of premium materials that can resist high pressures, corrosive conditions, and extreme temperatures. These materials include stainless steel and alloys. Its long-lasting design guarantees performance and dependability over time.
High Performance: Ensures efficient temperature regulation without negatively impacting the system’s overall performance by offering high thermal efficiency and little pressure drop.
Maintenance-Friendly: Featuring easily accessible parts and simple servicing protocols, this design minimizes downtime and operating expenses.
Safety Features: Features for ensuring safe operation and guarding against overpressure and temperature variations include built-in safety devices like temperature sensors and pressure relief valves.
Adjustable Flow Control: Flow mechanisms for both steam and cooling water can be adjusted, providing accurate control over the process of reducing temperature. This adaptability guarantees steady performance and can handle changing operating needs.
Desuperheater
Product Application
Chemical Processing: Controlling the flow of chemicals during mixing, reactions, and treatments is known as chemical processing. The product consistency and ideal reaction conditions are guaranteed by its accurate flow control capabilities.
Oil and Gas Industry: The production, transportation, and refining of hydrocarbons are regulated by the oil and gas industry. The valve is perfect for severe and high-pressure settings because of its dependability and durability.
Water and Wastewater Treatment: Controls the flow of water and waste products in treatment plants. Its capacity to manage varying pressures and flow rates renders it indispensable for distribution and filtering.
Power Generation: Regulates cooling water and steam in turbines and power plants. Reliability under high pressure and accurate management of the valve are essential to ensuring safe and effective operations.
HVAC Systems: Control the flow of fluids used in climate control systems for heating and cooling. The accuracy and adaptability of the Vylcon’s globe valve help to efficiently regulate temperature and save energy.
Desuperheater
FAQ's Desuperheater
A desuperheater is a device that mixes superheated gases or steam with a predetermined volume of water or another cooling medium to lower their temperature. It efficiently brings the steam or gas’s temperature down to a predetermined point before it moves on to the next phase of processing.
The superheated steam or gas stream is injected with a predetermined volume of water to function as a desuperheater. Heat is transferred and the steam cools to the proper temperature when water and steam are combined. The desuperheater uses a variety of techniques, including indirect heat exchange and direct injection, to precisely regulate the temperature.
Typically, desuperheaters are made of materials like:
Stainless steel: Due to its resistance to corrosion and capacity to tolerate high temperatures.
Alloy steels: For applications requiring strength and durability under high temperatures and pressures.
Carbon Steel: For less demanding circumstances and more affordable alternatives.
Specialty alloys: Suitable for corrosive conditions and extremely high temperatures.
Take into account the following elements:
Temperature Range: Verify that the desuperheater is capable of handling the steam or gas temperature in your application.
Flow Rate: Align the steam or gas flow rate with the desuperheater’s capacity.
Material Compatibility: Select materials that are appropriate for the operating conditions and the steam or gas.
Control Method: Select a desuperheater with the appropriate control mechanisms for your needs.
Typical upkeep consists of:
Inspection: Continually look for corrosion, leaks, or wear.
Cleaning: Get rid of any buildup or obstructions that can impair functionality.
Make that temperature sensors and controls are calibrated correctly.
Checking Components: Examine and replace any worn or damaged parts as necessary.
Absolutely, but make sure the desuperheater is built to withstand high pressure. Make that the desuperheater’s construction and materials are appropriate for the pressure conditions in your application.
In contrast to alternative cooling methods, a desuperheater provides:
Accurate temperature control of steam or gas is made possible by precise temperature control.
Effective Cooling: Uses heat exchange or controlled water injection to provide effective cooling.
Adaptability: Fit for a variety of uses and temperatures.
Desuperheaters of the highest caliber are produced and exported by Vylcon Valves Pvt Ltd. Contact us right now for dependable and effective temperature control systems that are customized to meet your demands.
